A dry break coupling system is a hose connection. Suppose your business operates in an industry where there is a requirement for fluid transfer. In that case, knowing about the dry break coupling is really important because you can easily transfer fluid with the system while getting lots of advantages or merits.
A dry break coupling system is produced to ensure a spill-free fluid transfer. Generally, it has been designed to be used in mining or in other industrial re-fuelling applications where an advanced protection system is required or where accidental spillage can also lead to security issues. Therefore, the system is used to mitigate all the risk concerns.
Working principle of dry break coupling!!!
The process of operating a dry break coupling is relatively easy and smooth. All you have to do is turn the hose unit to 15 degrees in a clockwise direction. At this instant, the valves are closed. If you rotate it further, then it will result in product flow.
When you rotate it, the force of rotation pressurises the internals of the hose to move forward, which opens the tank unit. Once the coupling is completed, the product starts to flow, and when it is disconnected, the tank unit closes automatically, which means you will have a spill-free system.
What makes a dry break coupling system the best choice for fluid transfer?
Dry brake fittings are standardised systems for industrial fluid transfer because they come with advantages like robustness and reliability. Luckily, they’re available in a diverse range of sizes, fittings, and connection types so that one can choose according to the application requirements. The fluid path is closed before disconnection, preventing the loss of fluids. Additionally, it eliminates the risks posed to the safety of the environment and workers with automated valve mechanisms.
Tips to choose the best dry brake coupling system!
Dry break coupling is a superior option when compared to other couplings, as there is no spillage involved. Therefore, all the applications that want spill-free fluid transfer equipment should opt for it.
· Type of valve
One should select a valve type out of the three butterfly, ball, and poppet valves to choose from.
· Size and weight
If the usage of hose is frequent then the weight should be bearable. Also, the size of the system should be compatible with an intermediate bulk container.
· Types of fittings
You are required to choose a perfectly fitted dry brake coupling to reduce wear and tear, which contribute to the longevity of a system. You can choose the fittings with a flush face as they are easier to clean with minimised introduction of contaminants, reducing wear and tear.
· Pressure drop
If you connect it with the existing coupling present on the site, then you might find pressure loss or many other such issues. Therefore, make sure the existing fitting is compatible with the dry brake coupling system.
· Safety
Another essential consideration is operator safety. Sometimes, accidental disconnections can cause harm to the environment or workers as well. One should always opt for the system with a mechanical interlock, ensuring that there is no disconnection if the valve remains open.
· Construction
High-quality dry break coupling systems are made up with sturdy materials produced using high-quality stainless steel or sometimes with case-hardened metal plating like nickel or zinc. They are less prone to corrosion and damage, improving their durability. Also, these systems are designed to function correctly even when harsh environmental conditions are present.
If you choose high-quality nozzles, then they will last for decades, even when they require less maintenance.
You should consider all these factors so you will end up choosing the right system that matches the requirements of your applications. Even though the job of all the dry brake coupling systems is the same, they are designed with different qualities, weights, sizes, fittings and so on. So, you are required to select the one considering all the factors.
Advantages of dry break coupling!!!
· The system is pretty easy to operate with a 360-degree swivel and an automated valve design. Connection and de-connection of the system can be done even when there is high pressure of flow present.
· High-quality standards are another advantage of the system, as the product results in a safer system. The casting process provides it with maximum strength.
· With automated designing, the chances of human errors can be reduced with ease. Mechanical interlocking is present to eliminate accidental openings that result in spills.
· The system is excellent to use in oil and gas industries, which not only makes the process safe but also saves money as it prevents accidents. This is especially useful for companies that are handling expensive fluids and those that require the safety of workers.
Ultimately, dry brake coupling systems have brought a paradigm shift when it comes to the operations of fluid transfers, which enhances the safety and efficiency of various industries.